AUTOMOTIVE METAL STAMPING
Fortuna has won widespread attention with its precision in product quality and application of modern technology, winning the trust of customers in the automotive industry who have been working with us and becoming their preferred partner for metal forming products, through more than 20 years of precipitation and accumulation, it has become a leader in the metal stamping industry.
Regarding automotive parts production standards, we have obtained the following certifications: IATF16949:2016, ISO 14001:2015 and ISO 9001:2015 . We firmly believe that an excellent quality management system and continuous improvement of manufacturing operations will enable Fortuna to keep pace with the times and continue to innovate .
The two most distinctive production departments of Fortuna are stamping and CNC . They are extremely trustworthy in terms of product performance and quality assurance. They have a good reputation in the industry . Our professional knowledge and experience are not only based on our excellent The team's theoretical knowledge system was forged in various past projects, forming the current complete design, production, inspection and management system.
Fortuna primarily supplies customers with metal stamped parts including electrical contacts , crimp pins , lead frames , shields , terminals , plastic molded inserts , brackets , and conductive rods. These vehicle parts have extremely strict requirements in terms of material selection, size, tolerance, surface treatment, packaging, etc., because our products are widely used in trucks, sports cars, defense vehicles, automobile parts, mainly for manufacturers Metal stamping parts such as batteries, motors, steering wheels, control systems, wiring harnesses, safety systems, fuel systems, braking systems, etc.
Fortuna has won high praise and trust from automobile manufacturers for its high speed and high quality stamping services. Not only that, we can also integrate product design, mold prototype optimization, and product production based on customer needs to fully meet the functional needs of automobile manufacturers for stamped automobile parts, simply and efficiently. Our factory is fully automated for production. We use high-tech automated camera vision systems and sensors to monitor the production status of our parts at all times, and can achieve 100% quality assurance.
Our team has a clear division of labor and performs its own duties. They approach work with a positive work attitude and full enthusiasm for work. Our machines and equipment are also selected with efficiency and quality in order to optimize production and maximize customer satisfaction. In addition, we will apply 4%-6% of business revenue to equipment
updates, facilities and work process improvements, and employee operational skills training will lay a solid foundation for providing customers with high-quality products without any factors that affect product production, and put product services first.
In addition, Fortuna is also capable of mass-producing plastic insert-molded metal stamping parts . Since some of the automobile manufacturers we cooperate with are engaged in professional insert and injection molding processing, and these products require high-quality and high-precision metal stamping parts to be combined, our products meet the required conditions in all aspects, so in Cooperation in this aspect of metal stamping parts can reach a consensus.
It is precisely because Fortuna has won the support of customers with its engineering design, technical advantages, high-quality equipment support and first-class staff team to efficiently provide customers with precision machined parts. It is also because of this responsibility and original intention that Fortuna continues to grow and Continuously growing and working hard for more than 20 years, we have earned a reputation among our customers.
STAMPING PARTS
CNC PARTS
SOME EXAMPLES OF CUSTOM PRECISION METAL STAMPINGS WE PRODUCE
FOR AUTOMOTIVE MANUFACTURING CUSTOMERS INCLUDE:
engine part | crimp pin | blade | Selectively Plated Lead Frame |
busbar | shell | lead-frame | Selectively plated terminals |
jammer | fastener | Lighting components | Terminals, Contacts, and Connectors |
Bracket | shrapnel | Wire and cable connector | transfer lead frame |
copper | Beryllium copper | Carbon steel | iron |
brass | steel | aluminum | Alloy Copper |
Phosphor bronze | Stainless steel | Galvanized steel | pure nickel |
The specific grades of stamping parts and numerical control processing materials are:
Red copper (C1100, C10200), brass ( C2680 , C 2600 ), beryllium copper ( C17200 ), alloy copper (CUSN38PB2, H62, C3604, C3600, C14500, C17300), aluminum (AL6262, AL6061), iron (12L14), Stainless steel (SUS304, SUS303, SUS316L) pure nickel (N6) and other raw materials. Other materials can be purchased according to customer requirements.
PROGRESSIVE DIE HIGH-SPEED STAMPING
How can we achieve the production speed required to stamp parts on time and within budget? Fortuna uses 10 slow-wire machines
(Mitsubishi、Sei bu) imported from Japan to process molds and parts. The highest accuracy can reach 0.001mm. This fully ensures the accuracy and durability of mold manufacturing, thereby increasing stamping speed and service life. At the same time, Fortuna has introduced multiple imported high-speed punch machines to efficiently and stably produce thousands of terminal products per minute.
MOLD DESIGN AND MANUFACTURING
Our engineers design and produce molds in-house using highly customized, state-of-the-art Solidwork, Pro/E, and Auto CAD modeling software to achieve advanced metal stamping production. This ensures maximum productivity and cost efficiency for client projects, especially in reducing the costs typically associated with changes during the design phase.
RAPID PROTOTYPING
Our manufacturing process tests every concept early in development. We use test results to improve and refine designs and select the most appropriate manufacturing technology. Prototyping capabilities save time and money and ensure we can produce parts with maximum efficiency for our customers in the automotive industry and their customers.
MOLD DESIGN FOR SPECIAL PRODUCT STRUCTURES
Fortuna has more than 20 years of experience in mold design and product production. We can provide multi-faceted, high-quality, and efficient product design suggestions and mold optimization solutions, such as in-mold riveting technology, double-material belt technology, Three-material belt technology, etc., which can significantly reduce customer production and development costs.
FORTUNA METAL CNC PARTS SERVICES FOR THE AUTOMOTIVE INDUSTRY
QUALITY
1. Our product quality is 0ppm. That is, defective products are not allowed among millions of products;
2. Our company has IATF 16949:2016 automotive parts production certificate and ISO 14001:2015 environmental certificate, which is highly recognized;
3. In order to meet customers' high-quality requirements for zero defects, we have introduced five sets of CCD automatic inspection equipment to directly realize visual and dimensional inspection during the production process.
CUSTOMER SERVICE AND FACTORY MANAGEMENT
1. オンサイトファクトリーVDA6.3自動車標準監査を処理し、顧客と協力して、自動車製品品質の認定PPAPドキュメントの完全なセットを完成させることができます。
2. Fortuna 各プロセスを制御するプログラムファイルの完全なセットがあり、詳細なプロセス制御操作があります。
3. 会社全体が7S管理を実装して、ゼロの欠陥品質の目標を達成します。
TECHNOLOGY
2. The processing accuracy of mold inserts can be guaranteed to be 0.002MM, and the overall assembly accuracy of the mold can be guaranteed to be within 0.02MM. Our mold technology can produce small holes with a punching diameter of 0.2mm, and the product tolerance can meet Within 0.02 mm.